Audi G28: 10 Things I'd Love To Have Known Earlier

How to Replace an Audi G28 Engine Speed Sensor Charles the Humble Technician shows you how to replace the G28 Engine Speed Sensor. This sensor is located near the transmission's edge just above the flywheel gear. It sends a message to the ECU through a grey wire T55/49, then to the tachometer in the instrument cluster. 1. Engine Speed Sensor The sensor is located at the edge of the transmission above the flywheel ring gear, the G28 Engine Speed Sensor sends an electrical signal to ECU pin T55/49 using the grey wire. The ECU then uses this information to control the boost, fuel, and timig. It also sends an alert to the G5 Tachometer in instrument cluster. The sensor is used as a reference for comparing with the G40 Camshaft Position Sensor. The ecu must be aware of when the crankshaft has reached TDC and also where the camshaft lies to trigger the spark and injectors. If this sensor fails to function, the ECU will display a P00160 error message. This means that the Crank Shaft is out of sync with the Intake Camshaft. It could also be a sign of an issue with the chain or a jump in the chain link of the upper timing chain. However key for audi thekeylab.co.uk will not be displayed on its own without additional information from other sensors (G4 and G40). Testing can be a bit difficult since there are two pins for the connector and they perform different functions however the best way to test it is by measuring resistance between the sensor and the ECU. It should read about 1000 ohms when the sensor is at full operation. Check for signs of coolant, or oil in the connector bay if there are problems with this part. 2. Injectors Yesterday, when accelerating from highway paytoll at maximum speed, i noticed a huge decrease in power. It was as if the engine was running out of gas. Or, my injectors weren't firing. I took out the spark plugs this morning, three were soaked with gasoline and the 4th was dry. I put a piece of tissue over each injector hole, and when I start the engine without sparks, the ones with gazoline jump out. The fourth one remains closed. I tested the ground connection on ECU pins 14/55, 30/55 and 48/55. I get zero Ohm. I'm assuming that the issue is elsewhere. I also tried to reset the PID without success. The car can start if the G28 is unplugged and runs fine when it is connected but it still has the intermittent misfire issue at higher RPM. The coolant temperature sensor (G62) shows the wrong temperature of that is -49c even after unplugging it. I also noticed that the gauge for oil pressure in the cockpit is showing 2 bar when the actual pressure is 0.0 when i rev the engine. I'm not sure what to do. I feel like i've pretty much eliminated everything else. But i'm worried that I might have missed something. Please let me know should you have any suggestions! TIA! 3. Fuel Pump The fuel pump of the g28 gets a signal from the RPM sensor. The GM-style sensor is the same as the G4 and both function in the 80, 100 200, UrS and RS2 cars which is why you can easily locate one at a salvage yard or at a parts store. It is simple to test them by putting your DMM in resistance mode and take measurements between pins 1 (with the bump on the connector end up) and 2 (2nd from left on the black connector's end). They should be infinite Ohms. 4. ECU The ECU of our 20vt turbo (3B AAN ABY) engines requires to know the speed and position of the crankshaft in order to make a decision about timing of the fuel injector, etc. To accomplish this, it utilizes a Crank Position Sensor (G4) and an Engine Speed Sensor (G28). If you encounter a problem with either of these sensors, the diagnostic scanner will show codes that could lead to an engine shutdown. A malfunctioning G28 sensor could result in an inaccurate speed counter for the gearbox, a gearbox that shifts more quickly than normal, and/or a misfire while in the gear. It is likely that your sensor is failing and needs to be replaced if you encounter any of these signs. They're cheap and easy to find, especially in the case of an Bosch sensor like ours. If you prefer, GM's version of this component is an excellent choice. 5. Tachometer A faulty engine speed sensor could be the cause of a slew of issues in your vehicle. It's an essential component of the transmission of your Audi since it sends information to the ECU about how fast or slowly the engine of the car is turning. If the sensor fails, it could cause problems for the transmission as well as the other car's components. The G5 engine sensor is located near the edge of the transmission, over the flywheel ring. It sends an electrical signal through an uncolored wire to the ECU pin T55/49. The ECU then uses and processes this signal to control fuel, timig, and boost, and also sends it on to the G5 tachometer in the instrument cluster. You can check the sensor for failure by checking continuity between it and the tachometer, between the ECU pin T55/49 and the instrument cluster connection on pin T6a/1 (trace [79]) and between T6a/1 and the instrument cluster pin T26a/12. You should detect an average resistance of 1000 ohms between these two points. This part is common across the Audi 80-100-200-RS2 model, ranging from the 1985 MC up to the 1997 UrS AN and the 1995 RS2 DU You may also find some good ones in wrecking yards.